Aluminum Cutting Guides & Practical Tips

Choosing a machine? Dealing with rough edges or wasted material? Find a practical guide below, then ask us about your own cutting job.

Practical Guides for Your Next Job

Start with the question closest to the job you are doing.
Two rectangular metal blanks with cut ends beside an upright square
Illustrative photo of aluminum surface handling review, end-face comparison.
October 3, 2026

G110 vs G67: 3 Critical Aluminum Corrosion Checks

G110 vs G67 is a question about the scope of aluminum intergranular corrosion testing. Before comparing results, identify the alloy family, product form and purpose of the report. A document headed “corrosion test” does not supply those details.For purchasing, begin with the requirement owner’s decision about applicable evidence. Give the laboratory a traceable material description,…
Custom aluminum corner members: parts before assembly.
Illustrative photo of custom aluminum corner members, parts before assembly.
October 3, 2026

Peel vs Lap Shear: 3 Critical Aluminum Bond Checks

Peel vs lap shear compares different adhesive-bond test questions. A peel-resistance record and an apparent lap-shear-strength record describe different quantities and specimen arrangements.For an aluminum assembly, retain the method, specimen and reported quantity before comparing results. A large number under one heading does not settle a requirement under another.Start with the report headingWhat was tested?…
A machined aluminum housing with multiple openings on a bench beside a caliper, micrometer and dial indicator.
Illustrative photo of sample evaluation bench, tool beside the part.
October 3, 2026

Aluminum Roller Burnishing: 4 Critical Part Checks

Aluminum roller burnishing is a mechanical surface-finishing proposal based on forming the metal’s surface layer. Its process description differs from a route that removes material with an abrasive.For purchasing, begin with the marked surface and required delivery condition. Have the finishing provider review the actual aluminum part before comparing its proposal with another route.A useful…
Clamped aluminum profile beside guide components and visible hoses.
Illustrative photo of enclosed automatic aluminum cutting machine, guard detail.
October 3, 2026

Sensor Hysteresis vs Repeatability: 3 Critical Checks

Sensor hysteresis vs repeatability compares two different questions about a switching sensor. Hysteresis concerns the separation between its approach and return switching positions. Repeatability concerns variation in repeated observations with the approach direction kept the same.Keep the event, direction and reported quantity beside every value. A small number under one heading cannot answer the other…
Clamped aluminum profile beside guide components and visible hoses.
Illustrative photo of enclosed automatic aluminum cutting machine, guard detail.
October 3, 2026

Dry Block vs Temperature Bath: 4 Critical Probe Checks

Dry block vs temperature bath compares two sources used in temperature-sensor calibration. A dry block uses a metal insert around the probe. A bath uses stirred fluid.Identify the actual sensor and calibration requirement first. Ask the provider to review the complete arrangement for that probe.Keep three identities visibleWhich sensor is being checked, which source surrounds…
A machined aluminum housing with multiple openings on a bench beside a caliper, micrometer and dial indicator.
Illustrative photo of sample evaluation bench, tool beside the part.
October 3, 2026

Spotface vs Counterbore: 3 Critical Seat Checks

Spotface vs counterbore concerns the mounting feature the drawing needs. A spotface provides a flat mounting surface around a hole. A counterbore provides a flat mounting surface within a cylindrical recess.For an aluminum component, identify the intended seat and mating hardware. Then retain the complete geometry required for that assembly.Start with the assembled sectionMark where…

Get Your Cutting Details Ready

Use these simple files to collect the details you already know. Unknown items can wait for the discussion.

CSV · Editable template

Cutting List Template

List the finished lengths, quantities, angles and drawing references for your job.

Download the Cut-List File

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