Aluminum Cutting Guides & Practical Tips

Choosing a machine? Dealing with rough edges or wasted material? Find a practical guide below, then ask us about your own cutting job.

Practical Guides for Your Next Job

Start with the question closest to the job you are doing.
October 11, 2026

Aluminum Saw Vacuum Unloading: Check the Pickup Face

Assess aluminum saw vacuum unloading at the actual pickup face, not from the profile's overall width. Identify the released part's orientation and the contact region proposed by the handling supplier. Then decide whether that arrangement covers each part or leaves a different transfer task to be supplied. Aluminum saw vacuum unloading starts with the face…
October 11, 2026

Aluminum Thread Rolling Blanks: Choose the Starting Rod

Choose aluminum thread rolling blanks from the process-approved starting geometry and the whole part that must remain. A finished thread designation does not specify the rod to buy. The same thread on different parts can leave different material requirements at the saw, especially when one part retains a larger unthreaded body. Aluminum thread rolling blanks:…
October 11, 2026

Aluminum Tube End Forming: Cut Blanks for the Forming Station

For aluminum tube end forming, buy the starting piece specified for the confirmed forming route, not a cut length guessed from the finished part. Separate the tube body's section from the locally changed end. Then decide whether the saw should supply an approved straight blank or work on material whose end shape already exists. Aluminum…
October 11, 2026

Aluminum T-Slot Access: Plan Hardware Before End Closure

Plan aluminum T-slot access around when the approved hardware can enter the profile, not just when the final attachment is needed. A correctly cut member does not guarantee an entry route after assembly. Either make the specified hardware available at the earlier approved stage or confirm a separately approved route for later entry. Aluminum T-slot…
October 11, 2026

Aluminum Frame Cut List: Must Every Intersection Be a Cut?

An aluminum frame cut list should identify physical pieces, not every segment visible in the frame outline. A connection point can sit along a continuous member or mark a joint between separate members. Establish which construction is approved before releasing the lengths and quantities. Aluminum frame cut list: a connection node is not necessarily a…
October 11, 2026

Telescoping Aluminum Tube Cutting: Preserve the Overlap

For telescoping aluminum tube cutting, release the inner and outer tube lengths as a pair tied to the design's approved overlap. The required extended span alone does not identify either cut length. Changing one tube to simplify purchasing can change the assembled relationship even when the desired reach stays the same. Telescoping aluminum tube cutting…

Get Your Cutting Details Ready

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CSV · Editable template

Cutting List Template

List the finished lengths, quantities, angles and drawing references for your job.

Download the Cut-List File

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