Cutting Basics

Guides to profile support, clamping, straight cutting, miter cuts and the decisions that connect a drawing to a repeatable process.

Guides in This Topic

Digital caliper beside a machined block with a large bore and smaller holes
Illustrative photo of sample evaluation bench, inspection context.
October 1, 2026 · About min read

Aluminum Extrusion Punching: 3 Critical Quote Decisions

Aluminum extrusion punching can be part of a fabricated-profile order, but the buyer needs a section-specific feasibility review. Identify the required openings, the profile geometry and the accepted finished condition before choosing the production route.Separate the enquiry into three decisions: can the proposed tooling reach the feature, what must the finished opening satisfy, and how…
Hollow profile cross-sections with internal webs and unequal outer shapes
Illustrative photo of multi-chamber aluminum extrusions, cross-section view.
October 1, 2026 · About min read

Aluminum Profile Bending: 5 Critical RFQ Details

An aluminum profile bending RFQ should define the finished curve and the section's orientation. Include the complete profile drawing, material condition, curve reference, end requirements and inspection plan. Ask the forming supplier to confirm the starting blank and process feasibility before releasing a cutting length.A picture of a curved part is a useful reference, but…
Two rectangular metal blanks with cut ends beside an upright square
Illustrative photo of aluminum surface handling review, end-face comparison.
October 1, 2026 · About min read

5052 vs 6061 Aluminum: 4 Critical Purchasing Checks

5052 vs 6061 aluminum should be compared in the condition and product form you will buy. 5052 belongs to the non-heat-treatable aluminum-magnesium family; 6061 belongs to the heat-treatable magnesium-silicon family. For purchasing, the useful question is whether the specified stock supports your forming, machining, finishing and acceptance requirements.Do not replace one alloy with the other…
Hollow enclosure profile with internal ledges and corner channels
Illustrative photo of instrument aluminum housing blanks, frame member end.
October 1, 2026 · About min read

Waterjet vs Saw Cutting Aluminum: 5 Critical Checks

Waterjet vs saw cutting aluminum is a choice about the part you need to deliver. For repeated lengths from an extrusion, bar or tube, review a saw-cutting route. For a shaped blank cut from flat stock, ask a waterjet supplier to assess the contour. Compare both routes at the same delivery stage, with the same…
Window-frame profile cutaways with hollow chambers and a glass panel
Illustrative photo of aluminum window and door frames, key application section.
October 1, 2026 · About min read

6060 vs 6063 Aluminum: 4 Essential Selection Checks

A 6060 vs 6063 aluminum comparison starts with the application, then the complete material condition. Both names appear in extrusion sourcing, but a shared profile shape does not make them interchangeable. Compare the specified temper, property requirements, visible finish and delivered documentation before approving a change.For a cutting project, keep the approved alloy designation attached…
Three open U-shaped aluminum channel sections of different sizes rest side by side with their ends visible.
Illustrative photo of U-channel aluminum sections, cross-section view.
October 1, 2026 · About min read

Aluminum Extrusion Tongue Ratio: 4 Essential Checks

Aluminum extrusion tongue ratio helps the extrusion supplier review a narrow opening and the die feature needed to form its adjoining space. Identify the relevant void area and gap or supporting-base width on the actual section. Keep the supplier's definition with the calculation. A profile can look simple in a thumbnail while a narrow opening…

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